3D HANGARDIGITAL AIRCRAFT WORKSHOP

PARTS & EQUIPMENT · v 0.3

Roll 530

Printed fittings around a paper-towel body tube.

Cold-fit model. Not cleared for launch.

View model & downloads ↗Read the build guide

What you’ll print

Ordinary PLA airframe fittings and an experimental non-foaming ASA retainer. This design also requires the measured paper-towel tube, a commercial paper liner and a commercial paper motor-mount kit.

Use the part-specific material and orientation in the build guide. The list below also includes clearly marked samples and alternatives; printing every row is not the same as building one model.

Browse the printed parts list
Printed parts for Roll 530
PartQtyMaterialUseAssembly note
R01-One-piece-tail1ordinary PLAAirframe partONE PIECE: rear sleeve and all three fins. Flat aft end DOWN; all fin bases start on the bed. Bond around the measured paper-towel tube. No separate fins, sockets or fin glue joints. Inspect vertical fin layers and flex-test the coupon.
N01-Hollow-nose1ordinary PLAAirframe partOpen shoulder DOWN. Bond N02 disk inside the rear bore with eye facing aft. Keep the sliding shoulder free of adhesive.
N02-Recovery-eye-cap1ordinary PLAAirframe partDisk DOWN, eye UP. Bond disk inside nose rear bore, eye facing aft into paper liner; disk rear at 1 mm above shoulder rim. Adhesive compatibility and cord pull strength require physical testing. Roll uses a thicker solid disk as fixed forward mass.
R04-Forward-lug-collar1ordinary PLAAirframe partTowel version only. Bond around towel tube; raises front lug to the rear collar radius.
R05-Liner-centering-ring2ordinary PLAAirframe partPROVISIONAL dimensions. Flat ring DOWN. Bonds liner to towel body; it does not replace the commercial engine-mount rings.
R06-Printed-forebody1ordinary PLAAirframe part150 mm extension above the towel tube, vertical print. Bonds to two R07 centering rings on the continuous BT-60 liner. Gives recovery space and moves forward mass.
R07-Forebody-centering-ring2ordinary PLAAirframe partBond around continuous BT-60 liner inside printed forebody, one near each end. Ring is not a motor mount.
L01-Launch-lug2ordinary PLAAirframe partBore vertical as supplied. Align both lugs on the actual 4.763 mm launch rod before bonding. Check free sliding over entire rod.
TEST-Body-ring1ordinary PLAFit sample / alternativeFit over the actual measured paper-towel tube. No force fit. Full geometry must be regenerated if dimensions change.
TEST-Nose-shoulder1ordinary PLAFit sample / alternativeTest sliding fit inside commercial liner. Nose must separate freely; do not compensate by crushing the tube.
TEST-Integral-fin-root1ordinary PLAFit sample / alternativeActual aft 35 mm section of ONE integrated fin and its curved sleeve/root fillet. Aft edge DOWN, same vertical layers as full tail. Check adhesion, layer bonding and flex before the complete tail.
TEST-Launch-bore1ordinary PLAFit sample / alternativeFit actual rod along full length; this is the production lug geometry.
TEST-Towel-inner-ring1ordinary PLAFit sample / alternativeProvisional ring. Actual tube ID, OD, length and mass still required.
M01-Threaded-retainer-base1ASA (non-foaming; experimental)Airframe partEXPERIMENTAL cold-fit prototype. Non-foaming ASA; thermal/load qualification pending. Print axis upright, aft end down. Bond around the measured paper motor tube after fit checks. Keep all threads free of adhesive. Custom 3.2 mm pitch; not compatible with purchased retainer caps.
M02-Screw-on-retainer-cap1ASA (non-foaming; experimental)Airframe partEXPERIMENTAL cold-fit prototype. Non-foaming ASA; thermal/load qualification pending. Print retaining lip down and open threaded end up. Turn by fingers; its internal shoulder seats on M01. Rim overlaps the motor case, leaving the central exhaust opening clear. No metal hook. Check for loosening, thread damage and loss of motor capture.
TEST-Mount-tube-fit-ring1ASA (non-foaming; experimental)Fit sample / alternativeEXPERIMENTAL cold-fit prototype. Non-foaming ASA; thermal/load qualification pending. Test 25.10 mm bore on actual mount tube. Nominal 24.80 mm tube OD; regenerate from measurements. Do not rescale or force onto paper.

What you’ll need

Quantities apply to one model unless noted. Links identify the referenced item or specification; availability and substitutions need checking before purchase.

Airframe hardware

Airframe hardware for Roll 530
ItemQtySpecificationSelection status
Paper-towel tube1Measured lower tube 280 mm long; placeholder 43 mm ID /45 mm OD. User measurements are still missing.Do not treat placeholders as actual tube dimensions
BT-60 commercial liner1Continuous 430 mm length; actual tube dimensions must be measuredSpecified for fit checks
Estes D/E motor mount kit1003159 configured for D-length motor in BT-60:paper mount tube, correct rings and forward thrust block. Printed M01/M02 replace hook/band in this experimental design.Modification not manufacturer-approved

Power system

Power system for Roll 530
ItemQtySpecificationSelection status
Commercial model rocket motor124 mm D12 family evaluation reference; nominal 70 mm case; modeled bore 24.00 mm. Keep commercial case intact.Motor and delay not selected for launch
Manufacturer starter and plugone per launchMatch the selected intact commercial motor instructions; not installed during cold-fit checksLaunch system not yet qualified

Recovery and launch equipment

Recovery and launch equipment for Roll 530
ItemQtySpecificationSelection status
Parachute1Suitable commercial parachute; 457 mm /18 inch is preliminary allowance onlyPacking, descent and deployment unverified
Recovery shock cord / leader / attachments1 setCompatible cord and leader; printed anchors and adhesive joints require tests; keep nose tetheredSpecified for fit checks
Recovery protectionas requiredManufacturer-specified flame-resistant wadding or compatible protectionSpecified for fit checks
Launch pad / blast deflector / controller1 setCompatible electrical safety-interlock launch equipment with 3/16 inch (4.763 mm) rod. Align both lugs and check whole rod travel.Rod length and exit-speed analysis pending

Adhesives and supplies

Adhesives and supplies for Roll 530
ItemQtySpecificationSelection status
Adhesiveas fittedCompatible printed-part adhesive; keep motor bore, threads and nose sliding surfaces free. Evaluate bonds on sacrificial coupons.Specified for fit checks
Paper tube adhesiveas fittedAppropriate tube glue per commercial component instructions; verify ASA/paper bondsSpecified for fit checks

Check the revision included with your download before printing or ordering. Final fit, weight and operation depend on the actual materials and hardware you use.

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