3D HANGARDIGITAL AIRCRAFT WORKSHOP

PARTS & EQUIPMENT · v 0.4

Scout 490

A compact printed rocket.

Cold-fit model. Not cleared for launch.

View model & downloads ↗Read the build guide

What you’ll print

The current body, motor cartridge and retainer specify non-foaming ASA as an experimental material. No paper liner or paper motor tube is specified.

Use the part-specific material and orientation in the build guide. The list below also includes clearly marked samples and alternatives; printing every row is not the same as building one model.

Browse the printed parts list
Printed parts for Scout 490
PartQtyMaterialUseAssembly note
R01-One-piece-tail1ASA (non-foaming; experimental)Airframe partONE PIECE: rear sleeve and all three fins. Flat aft end DOWN; all fin bases start on the bed. Self-supporting printed body; bond adjoining sections over R04 printed couplers. No separate fins, sockets or fin glue joints. Inspect vertical fin layers and flex-test the coupon.
R02-Body-sleeve1ASA (non-foaming; experimental)Airframe partVertical, open ends. Structural printed body, 0.8 mm nominal wall. Join over printed R04 couplers with 15 mm engagement per side. Leave nose separation free.
R04-Body-coupler1ASA (non-foaming; experimental)Airframe partOpen tube upright. Bond 15 mm into each neighboring body section; mark its midpoint before assembly. Maintain a square butt seam and keep glue out of the recovery path.
R05-Recovery-anchor1ASA (non-foaming; experimental)Airframe partTab and ring flat DOWN. Bond 8 mm collar inside body at Z = body length minus 145 mm. Two 2.4 mm holes route a suitable recovery leader. Smooth edges, keep the recovery bay clear and pull-test the complete printed/adhesive/cord path. No load rating.
N01-Hollow-nose1ASA (non-foaming; experimental)Airframe partOpen shoulder DOWN. Bond N02 disk inside the rear bore with eye facing aft. Keep the sliding shoulder free of adhesive.
N02-Recovery-eye-cap1ASA (non-foaming; experimental)Airframe partDisk DOWN, eye UP. Bond disk inside nose rear bore, eye facing aft into the printed body; disk rear at 1 mm above shoulder rim. Adhesive compatibility and cord pull strength require physical testing.
L01-Launch-lug2ASA (non-foaming; experimental)Airframe partBore vertical as supplied. Align both lugs on the actual 3.175 mm launch rod before bonding. Check free sliding over entire rod.
TEST-Body-ring1ASA (non-foaming; experimental)Fit sample / alternativeFemale body-fit sample. Check TEST-Nose-shoulder and TEST-Coupler inside this ring. Use the intended ASA and print settings. Regenerate fits rather than scaling.
TEST-Nose-shoulder1ASA (non-foaming; experimental)Fit sample / alternativeMale shoulder sample. Nose must slide freely inside TEST-Body-ring with no binding or layer damage.
TEST-Integral-fin-root1ASA (non-foaming; experimental)Fit sample / alternativeActual aft 35 mm section of ONE integrated fin and its curved sleeve/root fillet. Aft edge DOWN, same vertical layers as full tail. Check adhesion, layer bonding and flex before the complete tail.
TEST-Launch-bore1ASA (non-foaming; experimental)Fit sample / alternativeFit actual rod along full length; this is the production lug geometry.
TEST-Coupler1ASA (non-foaming; experimental)Fit sample / alternativeShort section of the actual coupler. Check inside TEST-Body-ring and assess the cured ASA adhesive joint on sacrificial samples.
M01-Printed-motor-cartridge1ASA (non-foaming; experimental)Airframe partCOLD-FIT ONLY. Non-foaming ASA; no validated heat/load/adhesive/flight rating. FORWARD END DOWN as supplied. Integral motor bore, flat forward thrust stop, two tapered centering collars and male thread. Dry-fit inside tail first; bond only the outer collar bands after qualification. Keep bore, forward gas opening and threads clear. Never bond the motor.
M02-Screw-on-retainer-cap1ASA (non-foaming; experimental)Airframe partCOLD-FIT ONLY. Non-foaming ASA; no validated heat/load/adhesive/flight rating. Retaining lip DOWN. Custom cap stops on cartridge shoulder and overlaps the case rim. New v 0.4 thread diameter: do not mix with v 0.3. Hand fit only; establish capture, removal and resistance to loosening.
TEST-Motor-bore1ASA (non-foaming; experimental)Fit sample / alternativeCOLD-FIT ONLY. Non-foaming ASA; no validated heat/load/adhesive/flight rating. Short motor-bore sample, axis vertical. Check an unmodified nominal motor case without a starter installed; do not force the case or sand it. Actual case diameter and ovality must be measured.

What you’ll need

Quantities apply to one model unless noted. Links identify the referenced item or specification; availability and substitutions need checking before purchase.

Airframe hardware

Airframe hardware for Scout 490
ItemQtySpecificationSelection status
Paper liner / paper motor tube / metal engine hook0None specified:printed body, printed motor cartridge and screw cap are experimental structural parts. Purchased motor casing remains intact.Heat and deployment pressure unqualified

Power system

Power system for Scout 490
ItemQtySpecificationSelection status
Commercial model rocket motor118 mm C5-3 evaluation reference; nominal 70 mm case; modeled bore 18.30 mm. Keep commercial case intact.Motor and delay not selected for launch
Manufacturer starter and plugone per launchMatch the selected intact commercial motor instructions; not installed during cold-fit checksLaunch system not yet qualified

Recovery and launch equipment

Recovery and launch equipment for Scout 490
ItemQtySpecificationSelection status
Parachute1Suitable commercial parachute; 305 mm /12 inch is preliminary allowance onlyPacking, descent and deployment unverified
Recovery shock cord / leader / attachments1 setCompatible cord and leader; printed anchors and adhesive joints require tests; keep nose tetheredSpecified for fit checks
Recovery protectionas requiredManufacturer-specified flame-resistant wadding or compatible protectionSpecified for fit checks
Launch pad / blast deflector / controller1 setCompatible electrical safety-interlock launch equipment with 1/8 inch (3.175 mm) rod. Align both lugs and check whole rod travel.Rod length and exit-speed analysis pending

Adhesives and supplies

Adhesives and supplies for Scout 490
ItemQtySpecificationSelection status
Adhesiveas fittedCompatible printed-part adhesive; keep motor bore, threads and nose sliding surfaces free. Evaluate bonds on sacrificial coupons.Specified for fit checks

Check the revision included with your download before printing or ordering. Final fit, weight and operation depend on the actual materials and hardware you use.

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