3D HANGARDIGITAL AIRCRAFT WORKSHOP

Zephyr 900 parts and equipment

Current build guide · Hardware fit record

Print and fit prototype: physical printing, installed hardware and flight validation remain outstanding.

Selected parts are for the documented prototype. Confirm exact version, supplied hardware and current availability before purchase. Manufacturer dimensions are not proof of installed fit. Quantities below are installed quantities; pack contents may include spares.

Installed quantityItemSpecification / fit conditionSource
1MotorOriginal SunnySky X2204-1480 KV, 19.6 gManufacturer 1
1Purchased propellerGWS 8040 with the manufacturer-supplied prop-saver/adapter correctly matched to the boreManufacturer 1
Manufacturer 2
1ESCSkywalker 15A V2; 5 V / 2 A BEC, 38 × 17 × 5 mmManufacturer 1
2ServosHS-40 with compatible 15-tooth, 4 mm commercial hornsManufacturer 1
1ReceiverAR410, 45.2 × 20 × 13.9 mm; NX8 DSMX compatibleManufacturer 1
1BatteryGens ace 450 mAh 2S 45C, JST-SYP. Nominal 56 ×31 ×11 mm; allow 61 ×33 ×13 mm including published size tolerance.Manufacturer 1
4Servo mount boltsFour M2 through-bolts, washers and nuts. Trial 22–25 mm lengths; nuts below the chassis floor; choose by actual stack.Manufacturer 1
Manufacturer 2
2Battery straps8 mm wide, at X110 and X145.
4Canopy magnets6 ×2 mm axial discs; two attracting pairs.
2Main wing spars6 mm OD /4 mm ID carbon,446.62 mm continuous per side.
2Rear wing spars3 mm OD /2 mm ID carbon,446.62 mm continuous per side.
1Tail boom8 mm OD /6 mm ID carbon,328 mm.
2Wing boltsM2, approximately 45 mm, plus nuts/washers; choose by actual stack.
2Tail boltsM2, approximately 10 mm, plus nuts/washers; choose by actual stack.
2Pushrods0.8 mm steel; form retained ends and cut after routing.

Workshop equipment

Caliper, gram scale, straightedge/square, suitable hand tools and the printer/material setup listed in the print guide. Powered models also need an appropriate battery charger, voltage/current measurement and radio setup tools. Use matched material bond coupons before structural adhesive assembly.

Installation details

See the current build guide’s interface table for hole patterns, fastener stacks, retention and channel assignments. Retained source cut lists and mechanical inventory remain necessary for the complete structure.

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